In this age, it has become increasingly important for companies to find ways to stretch resources while reducing expenses. If you're looking to limit expenses in the long run, an effective course of action would be to automate operations.
Many products across numerous industries require cartons, which calls for an effective and efficient system to package these items. Although varied, cartoning machines are built to boost productivity and help sidestep the tiresome and time-intensive work that comes with manually forming and loading cartons. The usage of cartoning equipment has become increasingly widespread.
Also referred to as a cartoner, a cartoning machine is a packaging automation equipment that is built to make cartons. It helps with erecting the carton, folding, closing, side-seaming and ultimately, securing it after it’s been filled.
Cartoners are grouped into semi-automatic cartoning machines and automatic cartoning machines with reference to the level of automation.
With semi-automatic cartoning machines, products have to be manually loaded into the equipment. Although this makes the equipment easy-to-operate, it negatively impacts the production speed and output. Compared to automatic cartoners, these machines are more labor-intensive and therefore several operators are required.
Automatic cartoning machines are sophisticated and allow for automatic feeding, which means that less human intervention is required. This cartoner can inspect and detect the integrity of carton packaging, and this helps uphold high product standards. Employing this equipment can give your company a competitive edge or help you stay on par with your competitors.
Automatic cartoners feature a range of accessories including:
In addition, cartoning machinery is grouped into horizontal cartoning machines and vertical cartoners, with reference to the orientation of the carton.
The ideal cartoner for your company is determined by your style of carton, your primary product, and how it’ll be loaded.
As the name implies, products are loaded from the side when using this cartoner. This equipment operates either intermittently or continuously, and it also allows for automatic lateral loading.
Horizontal cartoning machines are suited to an assortment of food items including rice, grains, pizzas, and cakes
When it comes to vertical cartoners, the carton moves through the system in an upright position. The box is then filled from the top. Based on the level of automation of your cartoner, this process is completed manually or automatically.
Vertical cartoning machines are suitable for naked product packaging and routinely used with detergent powder, rice, and dried pasta.
First, a cartoner will pick up one flat fold carton which is then positioned onto a hopper. It is then conveyed to an area of the equipment where it’s opened up and erected. The carton is then moved to a loading bay. Here, a product or a number of products are carefully loaded through an end that is open.
The filled carton is then folded, sealed, and secured by applying glue or an adhesive. In the final step, the system ascertains the integrity of the cartons. The machine then discharges the good cartons through the carton chute.
How can your business benefit from using cartoning equipment? Let’s review the 6 rewards of employing this machinery in your operations.
Cartoning machinery is built to help businesses achieve increased productivity, and it can be an invaluable addition to any company. The ideal equipment for your company will be determined by your product, budget, and speed requirements. You can also order custom cartoning equipment that fits your specifications.
If you’re looking to buy a new cartoner and need more expert help in your buying decision, contact us now at Blueprint Automation. Our team would be glad to help you find a cartoning machine that fits your product requirements and business objectives perfectly.